How Yoga Pants Are Made

How Yoga Pants Are Made: Inside a Modern B2B Yoga Wear Factory

🔧 1. Fabric Selection: Performance Starts Here

High-quality yoga pants begin with high-performance fabric. At BetterActive, we work with:

• Recycled polyester, nylon, spandex blends

• Features: 4-way stretch, squat-proof, sweat-wicking, anti-bacterial

• Certifications: OEKO-TEX, GRS, Bluesign® (available on request)

We assist B2B buyers in choosing the ideal GSM, elasticity, and finish for their specific customer base.

🧵 2. Pattern Making & Tech Pack Review

Our technical design team creates or adapts your patterns in:

• CAD software

• Based on your tech pack, sketches, or even sample garments

All styles are pre-graded to your size chart or developed with full size range (e.g., XS–4XL).

✂️ 3. Fabric Cutting: Precision Is Key

We use:

• Computer-controlled cutting machines

• Fabric layering tables for batch accuracy

• Tolerance: ±0.5cm to ensure fit consistency

Laser cutting also available for high-end bonded-seam designs.

🪡 4. Sewing: Where Function Meets Craftsmanship

BetterActive uses 4-needle, 6-thread flatlock stitching to:

• Enhance durability

• Prevent chafing

• Improve stretch recovery

We support custom sewing techniques like raw edge, blind hem, coverstitch, and more.

🔍 5. Quality Control (QC) at Every Stage

Our QC checklist includes:

• Fabric inspection (color fastness, shrinkage, stretch)

• Fit sample review

• In-line and post-production garment inspection

• Squat test, stretch test, and machine wash test

100% of bulk goods undergo visual and measurement checks before packing.

🎨 6. Brand Customization & Packaging

We offer full OEM/ODM services:

• Logos: Heat transfer, screen print, silicone, embroidery

• Tags/Labels: Woven, printed, tear-away, RFID

• Packaging: Custom polybags, recycled paper boxes, hang tags

Everything is done under one roof, streamlining your supply chain.

🚚 7. Sampling & Bulk Production Timeline

• Sample: 7 days

• Bulk: 20–25 days

• MOQ: as low as 100pcs/style for new clients

We also offer reorder prioritization for scaling brands.

🏭 8. Why BetterActive for Your Yoga Pants Production?

• 300+ yoga brands served globally

• End-to-end support: design, sourcing, manufacturing, fulfillment

• Factory-direct pricing, no middleman

• Sustainable production + ethical labor

• Fluent communication in English for smooth project handling

✨ Start Your Private Label Yoga Pants Line Today

Contact BetterActive for a free quote, tech pack support, or sample development.
👉 Visit Our Factory Website